Electrostatic powder coating, commonly known as powder coating, is a solvent-free surface coating technique. This method involves applying a layer of very fine powder particles to the surface, which are then baked to create a durable finish. The process starts with the electrostatic spraying of powder particles, which adhere to the material due to an electrostatic charge. After application, the coated product is heated in an oven, causing the powder to melt and chemically bond to the surface, creating a solid, protective layer.
CNC press brake machines are advanced tools used to bend sheet metal into precise shapes. Unlike traditional presses, CNC press brakes offer automated and highly accurate bending processes. The machine operates with an upper punch and a lower die to shape the metal between them.
A 60 tons welded type cement silo is a big storage container integrated to execute the specialty of maintaining and producing a large amount of bulk cement. Mainly, these are integrated at construction sites and concrete manufacturing plants to ensure the appropriate and continuous supply of cement in various types of building projects. Mostly made up of steel, welded, and cylindrically shaped with a bottom cone, the cement silos are strong and well-built to bear the weight and pressure exerted by the stored cement. These 60-ton welded-type cement silos are best used for cement storage in huge quantities, and at the same time, the controlled gauge pre-fabrication of cement is needed when producing concrete.
This makes it possible to store huge amounts of cement—60 tons—which in turn lowers the frequency of refills and optimizes the logistics cost of cement transportation. Silos are welded on the structural integrity and to minimize insemination and contamination chances.
The 50-ton welded type cement silo could potentially be a very large structure for concrete, cement. Those are usually applied and used at construct lines, concrete batch plants, and other industrial projects to store in addition to dispensing such objects. All-welded constancy in design guarantees their permanence and stability in long-term use with different ambient environments.
The 50-ton capacity of the silo means the ability to provide a quantity that is possible to be on site well ahead of time to have the requirements of the construction met without delay. Even though the design is welded, the strength it gives is considerable enough for resisting harsh weather and, most importantly, ensures the cements stored therein are maintained safe and ready for fitting at desired times. To sum up, a 50-ton Welded Type Cement Silo- a ready and perfect solution for the storage of cement in required quantities for an ongoing construction project.
A monoblock welded cement silo, also known under the name of mineral silo, is an industrial storage used for storing cement, minerals, or any other granulated material. These silos are developed as a one-piece, monoblock welded structure so that they are strong, compact, and resistant to environmental factors. Mineral silos perform the ideal function of storing materials in a well-ordered way and also providing maximum security in industries like construction, mining, and manufacture.
Normally, the monoblock welded cement silo adopts a sealed construction, which can keep stored materials from rainwater, dust, and other impurities that might affect the quality. The monoblock welded silos come in different sizes and capacities to meet various storage needs. The robust construction of monoblock welded silos makes them an ideal need of long-lasting storage, a fact that assures a consistent solution to keep large quantities of materials consistently secure.
A 100 tons Welded Type Cement Silo is a large vessel designed for storing cement in bulk. This silo type is fabricated from welded steel sheets that provide strength and durability to the vessel, allowing it to bear the weight of the stored material and act against the external environment. Its substantial storage capacity, reaching 100 tons, enables it to handle and distribute cement effectively in many industrial and construction environments.
Operational, a 100 tons Welded Type Cement Silo receives cement through pneumatic conveying systems or another loading mechanism into the silo. The cement then settles down at the bottom of the silo, consuming the available storage. In applications that require cement for production or construction, the silo's discharge system, usually screw conveyors or airslide mechanisms, provides controlled withdrawal from the bottom. This will ensure a constant supply of cement while keeping famous issues like clogging or material bridging to a minimum.
A 120-ton Welded Type Cement Silo is a giant container in the shape of cylinder uprightness; it is used in holding cement basically in huge bulk quantities. These are developed out of very steel plates with the welded type, which gives the necessary robustness and strength with respect to the stored material weight on it. The welded design ensures that the silo is air and water-tight, preventing moisture and foreign materials from affecting the quality of the cement.
Such silos are typically used in construction projects, where an uninterrupted and reliable supply of the material is to be maintained at all times. Large capacity of 120 tons eases bulk storage of huge quantities of cement at construction sites, eliminating multiple deliveries and hence sustaining an uninterrupted work process. Welded construction further eases their means of installation and maintenance; hence, the silos are best in their simplest and least costly form to meet cement storage needs.
A 75-ton welded type cement silo is a huge storage container used in the construction industry for the storage of cement. The silo is composed of panels of welded metal to give it strength and durability in storing large amounts of cement.
Here we present the silo with a capacity of 75 tons, providing great storage capacity for cement. Without it, the supply of this critical building material would be very effectively managed on construction sites. The welded construction of the silo not only lends stability to it but also precludes any leakage, thus maintaining the quality of the stored cement inside.
This makes the 75-ton welded type cement silo a strong and trustworthy storage facility that forms a key part of building works to ensure continuity in cement supplies for various building projects.
An 80-ton welded-type cement silo is a large storage container designed mainly to hold big amounts of cement in construction and industrial settings. The metal panels used to build this type of silo are joined by welding so that they are very strong and sturdy, thereby enabling them to hold big volumes of cement. These silos can hold 80 tons of cement, ensuring a large storage and continuous, effective supply of this required construction material at the working site or the cement manufacturing plant.
Leakages and structural failures, caused by poor welding, are eliminated by the welded feature in the 80-ton cement silo; thus, the quality of the cement stored is maintained. It has access doors, level indicators, and discharge systems which make the process of loading-unloading of cement easy.
Şase kaynak makinesi farklı tip ve ölçülerdeki tır şaselerinin kaynağı için tasar/anmıştır. Bu makine, ana iskelet, kaynak kafalarının monte edildiği köprü sistemi, köprü sisteminin iş parçası boyunca hareketini sağlayacak ray sistemi, kaynak kafalarının kaynak yeri takip sistemi mekanik olarak (opsiyonel lazerli ve optik kaynak yeri takip sistemi), toz toplama sistemi, elektrik kontrol sistemi, toz altı kaynak güç üniteleri ve hidrolik sıkma sisteminden oluşmaktadır. Tır şase kaynak sistemi imalat verimliliğinizi çok esnek ve hızlı bir şekilde artırmış olacaktır.
Manşon kaynak makinesi bombeler ve gövdeler üzerindeki manşonların kaynaklarını otomatik bir şekilde kaynatmaktadır. Hidrolik silindir, boiler termosifon, basınçlı kap üreticisi gibi imalatçılar için çok kullanışlı bir makinedir. Gaz altı kaynak yapmak için tasarlanmıştır. Bombe, tabla ve daire malzemeler üzerine kaynatılmak için özel sehpası ile teslim edilmektedir.
Circotech kaynak sistemi petrol ve gaz, petrokimya, nükleer güç istasyonu gibi büyük depolama tanklarının tozaltı kaynak makinesi ile kaynatılabilmesine olanak sağlamaktadır.
• Toz altı kaynak ünitesi ile kaynak yapabilme özelliği, bulunan makinede
• Kaynak hızı 0-100 cm/dk. aralığında ayarlanabilmektedir. Tekli ve çiftli olarak iki ayrı model seçeneği ile aynı anda iç ve dış kaynak yapabilme özelliği de bulunmaktadır.
• Elektrik panosundan alınan 220 voltluk çıkış sayesinde ihtiyaç duyulabilecek elektrikli alet ve edevatın kullanılabilirliğine olanak sağlar, operatörü doğa etkilerinden korur. Parçalanabilirlik özelliğine bağlı olarak kolay taşıma özelliği mevcuttur.
Operatörün kaynak hakimiyetini güçlendiren hareketli kontrol paneli özelliği
• Operatör oturma yeri ve rahat hareket edebilme kabiliyeti bulunmaktadır.
• Minimum Tank Çapı : 6000 mm
• Tank Saç Kalınlığı : 8 mm ile 40 mm
• Yükseklik Ayarı : 1300 mm ile 2200 mm
All types of reducers and
gearboxes that are manufactured
in state-of-the-art facilities are used
in various sectors around the
world. In our high-tech factories, all
types of special reducers and gears
can be manufactured as required
High pressure casting is a process in which molten
metal is safely filled into the mold cavity under
pressure. High dimensional accuracy greatly
reduces machining work. High pressure die castings
have a good surface finish, which is a basic
requirement for coating. Molds have a long service
life, reduce unit part costs, and more complex parts
can be produced, thereby reducing the number of
components required in an assembly.
There are many different methods in the
cutting process using lasers and bending
which are used to cut or bend different
materials into different shapes.
WELDING FEATURES With a simple fusion, two parts can be combined. Large and heavy parts such as blocks and pipes can be welded using eutectic and tin-lead solder or melting alloys with low fusion points.
Kendinden Ayarlı seri çeviriciler yükleme ve çevirme için zahmetli iş parçalarının çevrilmesinde ideal bir çözümdür. Bu çeviriciler hem ağırlık dağılımı hem de geniş çap aralıklarının ayarlanabilmesine herhangi ekstra uygulamaya ihtiyaç olmadan sağlar. Standart olarak şu an 10 ile 150 ton kapasitelerindeki kendinden ayarlı çeviricilere cevap vermektedir. Talep edilmesi halinde 250 tona kadar imalat yapma kapasitesine sahiptir.
Sand casting is one of the oldest and most widely used
casting processes in the metal industry. It is a costeffective method for producing metal components in a
wide range of sizes and shapes, making it suitable for
various industries, including automotive, aerospace, and
construction. Sand casting offers several advantages,
including the ability to produce large and heavy
components, flexibility in design, and relatively low
equipment and tooling costs.
We can provide you with the
production of the most
efficient part in the weight
and shape you need with
different material options
like:
Alloyed steel
Carbon steel
Gray cast iron / spheroidal
cast iron aluminum
The gear and gearbox manufacturing sector
plays an important role in the operation of
industrial machinery. Baca Makine, carefully
manufactures the most suitable part to make
the machine parts compatible and ensure the
correct transfer of energy
There are hydraulic pressing clamps in the fixture equipment of system. The workpiece is both made spot welding
by means of clamps and prevented distortion due to heat during welding.
Separate control lever is used as to be put to rear of piston for each piston.Also there is a pressure relief valve on
each control lever. Thanks to pressure relief valves the critical pressure is brought to the desired pressure and the
compression of the material in desired strength may be achieved
A lock valve is connected to each hydraulic cylinder after the tightening process and during the welding operation,
the material is prevented from being retracted and opened due to heat input.
Reverse deflexion may be done on the frame thanks to the control units in the clamp mechanisms.
1 inert gas arc welding machine will be used for spot welding process.( it will be
supplied by the purchaser)
Machining is a manufacturing process
that involves removing material from a
workpiece to create a desired shape or
finish.
Machining is used to create a wide range
of products, including automotive and
aerospace parts, consumer electronics,
and tools. The process can be
performed manually or using known as
CNC machines, which can execute
complex cutting operations with high
precision and consistency.
Dairesel kaynak makineler kaynaklı imalat sektöründe çok geniş kullanım alanına sahip olup, yüksek kalite, minimum çarpılma için dairesel kesitli parçaların uç uca, köşe, üst üste bindirmeli ve iç içe geçmeli kaynak konfigürasyonlarda çok iyi sonuçlar alınmaktadır. Bu makinelerde dıştan dairesel kaynaklı birleştirmeler yapılmaktadır. Tek ve çok pasolu kaynak, TIG, MIG/MAG ve SAW kaynak sistemleri kullanmak mümkündür. Kaynak yapılacak birleşim yeri kaymayacak şekilde sıkılır ve kaynak kafası hassas bir şekilde dönen iş parçası üzerinde sabit kalarak kaynak yapmış olur. Dairesel kaynak makineleri standart olarak çift torç mekanizmalı üretimi yapılmaktadır ancak tek veya daha fazla torç mekanizmalarının da adapte edilmesi mümkündür. Standart olarak dairesel kaynak makinesi 1000mm ile 6000mm arasında, çap olarak 1000mm ye kadar üretimi yapılmaktadır
Chill cast offers many benefits for
manufacturers looking for a more
efficient method of making functional
components and improving quality.
Chill cast molds are precision machined
from metallic material with excellent
thermal conductivity and thermal
fatigue properties.
Positioner is designed in order to change the piece’s position, tied onto it, to the best and weld. It gives movement opportunity
on two independent lines which are rotating and angular positioning. Positioners can be fixed to the ground according to
weight and center of gravity of the work piece.
Flange rotating speed can be sensitively adjusted with the control. Optionally it can be adapted with Column-bom system
as to work synchronized. Rotator and positioning motors are equipped with thermic protector separately.
Kolon-Bom sistemleri, kaynak sektörünün beklentilerine cevap verebilecek kaba, düzensiz çevre şartlarına karşı koymak için tasarlanmakta ve üretimi yapılmaktadır. Kolon-Bom sistemleri gerekli kaynak şartlarını oluşturmak için iş parçası üzerinde uygun şekilde yerleştirilen otomatik kaynak kafasıyla çevirici ve/veya pozisyonlama donanımı ile bağımsız veya birleştirme şeklinde dairesel ve boy kaynak yapmak için tasarlanmışlardır. Kolon-Bom sistemleri tam otomasyonlu üretim teknikleriyle kalitenin artırılmasına, üretim zamanının ve operatör yorgunluklarının azaltılmasına, hassasiyete ve bir operatörün ulaşabileceğinden çok daha fazla sürede devamlı kaynak yapmaya imkanı verir.
Kaynak pozisyonerleri standart büyüklükte,250 kg dan 30000 kg a kadar yükler için mevcuttur. Pozisyonerlerin yapısı tablanın dönme ve öne-geri eğilmesi için en uygun konfigürasyona göre tasarlanmıştır. Pozisyonerler gövde, Motor, tabla döndürme ve eğme sistemleri, elektrik pano ve uzaktan operatör kontrol ünitesinden oluşmakta ve yapısal en iyi korumaya sahiptir. Ağır iş parçaları için pozisyonerler zemine sabitlenirler. Tablada isteğe göre veya standart olarak T-slotlar mevcuttur ki iş parçasını hızlı sıkma sına imlan verir. Tabla döndürme ve öne-geri eğilme çelik düz dişli aktarma sistemleriyle yapılmışlardır. Tabla dönüş hızı, operatörün çok kolay bir şekilde ayarlayabileceği 5m kabloya sahip uzaktan kumanda sisteminden yapılmaktadır. Opsiyonel olarak tüm modellerde PLC uygulanabilir.